Automation control engineering, design, integration and production support 

Below is a list of services that We provide: 

Work done for clients

Sonotronic Inc

Most of the work below was done from scratch.

-Taking on the R&D task of integrating the new G12 sonic generator

- Programming Rockwell projects

- Programming Siemens projects

- Programming and integrating Siemens and Rockwell processors without communication bridge.

- Programming and integrating Siemens and Rockwell processors with communication bridge.

- Programming and integrating Keyence cameras with Rockwell

- Programming and integrating Cognix cameras with Rockwell

- Programming and integrating Keyence bar code scanners with Rockwell

- Programming and integrating bar code printers with Rockwell

- Programming Red Rabbits Poke Yuke with Rockwell PLC and HMI

- Programming Guardlogix Safety program

IAC – Warren MI

- Modified the vision system for more accurate inspection

- Modified vision process steps by adding part present as a positive verification of part in place and ready for camera before camera trigger

- Programmed from scratch PLC routine for tracking the statistics of which line, which part variation, which shift, which day and which camera is failing the most. This gave the administration clear facts about where exactly the areas that need improvements.

- Helped find the cause of breakdown with line machines

- Advised on how to fix safety controllers' triggered faults

Controls Engineer – Ram Mechanical 

- Designing the PLC code for testing a new leak head

- Building new control panels

- Debugging automation equipment at production sites

- Technology used: Rockwell and Visilogics

Sr. Controls Engineer - Purem 

- Technology used: Siemens, Rexroth, Stanley drives, Keyence cameras and scanners, ETS

Networking

- Improving modifying and adding to existing projects

- Defining and locating areas of improvement

- Adding new logic to newly added part variants

- Support maintenance for Siemens PLCs and Rexroth drives 

Controls Engineer - Auria Solutions

- Technology used: Siemens, Allen Bradley, Fanuc Robots, Motoman Robots, Keyence and Sick

Scanners, Axis Cams and Zebra Scanners, Powerflex and ABB drives, RsLogix500, Rslogix5000,

Simatic Portal 17, PC Visual Basics, AutoCAD Electrical

- Designing hardware and software for Rockwell PLC Migration

- Migrating legacy SLC to CompactLogix, migrating from Logix500 to Logix5000

- Rewriting PLC code and Correcting HMI Graphics, providing debug for Motion tools driven by

ABB and PowerFlex drives, Siemens Controlled Machines, Allen Bradley Machines, Keyence

Camera

- Programming, debugging, and maintaining Fanuc and Motorman Robotics

- Providing IT and Network support for tasks related to machine control and data acquisition

- Designing the software for adding a resume function to robots

- Drawing IOT Ethernet networking using AutoCAD       

- Programming Siemens PLCs and HMIs

- Improving, modifying, and adding to existing projects

- Managing Fanuc, I-vision programs

- Set-up, configure, program, and calibrate Fanuc I-R Vision

- Technical Data Management and analysis

- Support all engineers with issues related to software

- Provide Design and debug of software components

Controls Design Engineer - DW Fritz

- Design PLC Software for Precision machines using Indra Logic with Structured Text

- Design visualization for precision machines using ignition software

- Configuring and integrating Busch Indra Servo Drives

Controls Engineer - TDM - Contract - 9/20-3/21

- Designing hardware and software for data acquisition system “IOT”

- Programming Mitsubishi RO4 to collect data from other PLCs

- Programming Kepware to receive data from Mitsubishi RO4 PLC

- Programming SLIK5/03 PLC-DeviceNet for for data acquisition “IOT”

- Programming with RS500, RS5000, Mitsubishi gx2 and gx3

- Ultrasonic weld generators, horns and boosters

Controls Engineer - Dakkota Integrated Systems

- Reprogramming Allen Bradley which included the following:

- Defining the nonfunctioning aspects of each tool and document it in “Open issues” chart

- Debug each tool, rewrite the PLC code and correct HMI Graphics

- Bring each tool to a satisfactory working performance

- Composing a study analysis ‘debugging’ of AGV problems

- Finding solutions for AGV integration issues based on analysis

- Communicate and cooperate with integrator engineers to fix AGC integration problems

- Finalizing and sign off the integration of the AGVs

- Configuring and Programming bar code scanners

- Configuring Atlas torque drivers

- Working with Siemens, Allen Bradley, PLCs and HMIs, Automated guided vehicles, Vision

Systems, Zebra Scan devices, Atlas Kapok Torque drivers, Profinet, FMS, Tool Talk, Other

Devices and tools

- Contracted for programming Siemens PLCs and HMIs

- Managing Fanuc, I-R Vision programs

- Set-Up, Configure, program, and calibrate Fanuc I-R Vision

- Programming new Siemens PLC and HMI programs and Add-ons

- Helping with IT issues related to OT software tools

- Support all engineers with all issues related to software

- Ensuring implementation of Safety regulations

Controls Design Engineer - Faurecia

- Drawing electrical schematics, defining, locating and requesting quotes for needed hardware per

schematics

- Programming the PLC Code

- Programming HMI code and designing graphics

- Supervising electrical team during on-floor installations

- Downloading to PLC and HMI

- Testing, debugging, and reprogramming if necessary

- Writing machine manuals

- Programming Keyence cameras and controlling Siemens PLC and HMI code

- Programming Cognex camera and its controlling Siemens PLC and HMI Code

- Defining spare alarms

- Reprogramming stepper motor

- Adding new camera system to production line

- Rebuilding and reprogramming failing PLC code for existing systems

- Adding data collection applications to HMI

- Devices and Technologies: Fanuc robots, Sonic Weld Systems, Fanuc Clipping tool, AGV,

Sinamic motor control modules, sick light curtains, Keyence vision sensors, cameras and scan

devices, Profinet, Matrix

Software Engineer - Champion Sterling Heights

- Programming robotic stations using RsLogix 5000

- Programming Allen Bradley PLC and HMI

- Programming Unironic PLC and HMI

- IT Support

- Robotic Communication setup and robotic IO Configuration

- Tool and robotic station programming and controls

- Solving Robotic Control problems

- Reconfiguring and reprogramming logic for new tool configurations

- Setting up and configuring I/O Devices like IO blocks and IO Manifold

- Troubleshooting and correcting PLC issues

Software Engineer - DRS

- Administering and enforcing Robotic and tool safety procedures

- Programming robotic stations using RsLogix5000

- Device configuration, tool manual set-up, tool automated and dry cycle set-up

- Programming Fanuc robots using Karel

- Programming Allen Bradley HMIs, Red Lion HMIs, EZs HMIs

- Providing PLC support for robot programming technicians while teaching their robots (if needed)

- Configuring communication and operations between HMI/PLC and other tools

- Logic import, export, upload, download, logic conditioning

- Establishing Ethernet connections, input and output mapping

- Setting up I/O

- Working with Waterjet and Drilling robots

- Setting up communication between robot and machine control

PLC/HMI Programmer (Owner) - PLCS Automation

- Administering and enforcing Robotic and tool safety procedures

- Device configuration

- Tool manual setup

- Tool auto and dry cycle setup

- Tool and robotic station programming and control

- Solving robotic control problems

- Programming robotic stations using Rslogix5000

- Establishing Ethernet connections, Input and output mapping

- Logic import, export, upload, download, logic conditioning, tool manual setup,

- Bringing tool to auto dry cycle, and auto with part running

- Programming robotic stations using Siemens S7 TIA Portal

- Reconfiguring and reprogramming logic for new tool configurations

- Debugging Tool and Robot logic.

- Overseeing and certifying the final installations of the electrical and the Ethernet connections of

production cells.

- Overseeing and certifying the final installation of water, air, and gas fittings

- Overseeing and certifying the final mechanical setup per engineering design.

- Correcting and/or reconfiguring the mechanical, electrical, and pneumatic constructions of tools

- Providing PLC support for robot programming technicians while programming their robots if

needed

- Debugging E-stops and providing Teach bypass for robot programmers when needed.

- Setting up, conditioning, and configuring HMI programs

- Uploading and downloading Factory talk to HMI stations

- Configuring communication and operations between HMI and other tools

- Configuring communication and operations between PLC and other tools

- Troubleshooting and correcting PLC control errors

- Working with Welding robots including Spot Welding, MIG Welding, and stud welding

- Material Handling.

- Setting up I/O

- Setting up communications between robot and machine control

- Other related PLC tasks.

- FIS, Kaizen, and Pentasap

Robotic PLC Control Technician - The Paslin Company

- Administering and enforcing Robotic and tool safety procedures

- Device configuration

- Tool manual setup

- Tool auto and dry cycle setup

- Tool and robotic station programming and control

- Solving robotic control problems

- Programming robotic stations using Rslogix5000

- Establishing Ethernet connections, Input, and output mapping

- Logic import, export, upload, download, logic conditioning, tool manual set up,

- Bringing tool to auto dry cycle, and auto with part running

- Programming robotic stations using Siemens S7

- Reconfiguring and reprogramming logic for new tool configurations

- Debugging Tool and Robot logic.

- Overseeing and certifying the final installations of the electrical and the Ethernet connections of

production cells.

- Overseeing and certifying the final installation of water, air and gas fittings

- Overseeing and certifying the final mechanical setup per engineering design.

- Correcting and/or reconfiguring the mechanical, electrical, and pneumatic constructions of tools if

needed.

- Providing PLC support for robot programming technicians while programming their robots if

needed

- Debugging E-stops and providing Teach-bypass for robot programmers when needed.

- Setting up, conditioning, and configuring HMI programs

- Uploading and downloading Factory talk to HMI stations

- Configuring communication and operations between HMI and other tools

- Configuring communication and operations between PLC and other tools

- Troubleshooting and correcting PLC control errors

- Working with Welding robots including Spot Welding, MIG Welding, and stud welding

- Material Handling.

- Setting up I/O

- Setting up communications between robot and machine control